Industrial image processing, optical quality control, visual inspection
MACHINE VISION
High-end machine vision solutions with GEFASOFT
INDUSTRIAL IMAGE PROCESSING
FOR AUTOMATED MANUFACTURING PROCESSES
As an experienced machine builder, GEFASOFT develops powerful solutions for industrial image processing and automated quality control.
2D and 3D image processing systems enable the reliable detection, inspection, and testing of a wide variety of components – even with complex geometries, varying surfaces, or high cycle times.
Based on this, GEFASOFT develops software- and image-based machine vision systems for industrial applications – tailored to your components, processes, and quality requirements. In doing so, we combine image processing, automation technology, and plant engineering into holistic solutions including software development, interface integration, and HMI.
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Project inquiry:
Do you require a system with
industrial image processing?
We look forward to your inquiry.
sales@gefasoft.com
+49 (0) 941 78830 – 0
Industrial application areas
INDUSTRIAL IMAGE PROCESSING METHODS
OPTICAL QUALITY INSPECTION + DEFECT DETECTION
Image processing systems enable the reliable detection of surface defects and manufacturing deviations directly in the production process – precise, reproducible, and automated.
Typical applications:
- Detection of scratches, cracks, and flaws
- Inspection of solder joints in electronics manufacturing
- Surface control of metal, plastic, and glass components
- Reject detection directly on the conveyor belt
DIMENSIONAL AND COMPLETENESS CHECK
With industrial image processing, components can be measured automatically and checked for completeness and correct assembly.
Typical applications:
- Completeness check of components
- Measurement of distances, diameters, and tolerances
- Inspection of correctly assembled components
- Inspection of screws, clips, or plug connections
POSITION DETECTION + ROBOTICS
Image processing systems support precise position and orientation detection of components and enable flexible automation solutions in conjunction with robotics.
Typical applications:
- Orientation and position detection of components
- Robot guidance for pick-and-place applications
- Bin picking of unsorted parts
- Automated feeding and handling processes
IDENTIFICATION + TRACEABILITY
Industrial image processing enables reliable identification and traceability of components along the entire production chain.
Typical applications:
- Reading of barcodes, QR codes, and DataMatrix codes
- Serial number and batch recording
- Component tracking in production lines
- Traceability in automotive and electronics manufacturing
PROCESS MONITORING
Camera-based systems monitor production processes in real time and detect deviations early for maximum process reliability.
Typical applications:
- Monitoring of production steps in real time
- Detection of process deviations
- Control of fill levels or dosing quantities
- Monitoring of automated manufacturing sequences
Modular machine platform
With Viper.NET®, we offer a modular software framework for industrial image processing and automated machine vision processes. Thanks to an open plugin architecture, flexible interfaces, and support for standard 2D and 3D sensors, individual solutions can be efficiently configured and expanded.
CONFIGURE
INSTEAD OF
PROGRAMMING
Industrial image processing modules
HIGH-TECH SPECIAL MACHINES
Machine Vision Kits
for integration
Individual machine vision kits (cameras, lighting, controllers, software, and hardware) for integration into plants and production systems – flexibly expandable and tailored to your application.
- Scalable components
- 2D, 3D, and line scan camera technology
- Modular software and evaluation solutions
- Flexible data connection and interface integration
- Expansion of existing systems and retrofitting
Irisor
Inspection Machine
Modular image processing machine for fully automatic inspection and classification of micromechanical parts and electronic components – precise, flexible, and ideal for high type variance.
- Fully automatic 2D/3D image processing
- High-precision component inspection and classification
- Modular plant concept in the smallest installation space
- Inspection directly in the workpiece carrier or lead frame
Individual
Custom Solutions
Individual custom solutions for demanding testing, inspection, and quality control tasks – developed for maximum process reliability, precision, and traceability.
- Fully automatic optical inspection systems
- High-precision surface inspection down to the μm range
- Flexible component and transport systems and robotics
- 2D/3D image processing and multi-camera systems
- Image data management and long-term archiving
Component integration
EXCERPT OF OUR IMAGE PROCESSING SYSTEM PARTNERS
VISION
APPLICATION
LAB
Vision lab
With our Vision application lab, we develop practical and individual image processing solutions together with you – quickly, efficiently, and purposefully. From the initial idea to implementation, we accompany you with experience, modern technology, and realistic test setups.
Thanks to various camera systems, 2D/3D sensors, optics, and lighting solutions, we simulate your application under real conditions.
Our services in the lab:
- Feasibility analyses
- Software-side evaluations
- Component design
- Prototyping & experimental setups
- Optimization of existing systems
CUSTOM SOLUTIONS
Individual machine solutions from a single source
GEFASOFT develops customer- and product-specific custom solutions for demanding manufacturing processes. As a system integrator, we combine our core competencies into holistic plant solutions – from the initial idea to series integration.
Our expertise combines:
- Laser systems and laser processes
- Industrial image processing and quality assurance
- Automation and robotics
- Plant integration and interface connection
- Software development and process control
CONTACT
Do you have an inquiry regarding our products and services?
Please feel free to contact our sales department via sales@gefasoft.com
or at +49 (0) 941 78830 – 0.
Alternatively, you are welcome to use the contact form.
Your direct contact person:
Jana Schindler
Sales Engineer
jana.schindler@gefasoft.com
+49 (0) 941 78830 – 121