Windshield test benches and end-of-line inspection

HUD
HEAD-UP DISPLAY
TESTING SYSTEMS

Windshield test benches and end-of-line inspection

HUD HEAD-UP DISPLAY TESTING SYSTEMS

Innovative measurement technology for head-up displays

HUD TESTING SYSTEMS

GEFASOFT has been developing windshield test benches and end-of-line testing systems for Head-Up Displays (HUD) in the automotive industry since 2003. Our vision-based systems support vehicle and windshield manufacturers worldwide in the testing, adjustment, and quality assurance of modern HUD technologies.

Our measurement techniques enable the acquisition of quality-relevant image parameters as well as the automatic correction and calibration of virtual image displays directly in the vehicle or during the windshield production process.

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Project inquiry:

Do you require a testing system
for Head-Up Displays?
We look forward to your inquiry.
sales@gefasoft.com
+49 (0) 941 78830 – 0

Testing, calibration, and automatic correction

FUNCTIONAL PRINCIPLE
OF HUD TEST BENCHES

GEFASOFT HUD testing systems capture quality-relevant image parameters of the virtual HUD image directly in the vehicle or during windshield production. Using state-of-the-art image processing systems, distortions, positional deviations, and geometric errors are automatically detected and analyzed.

Based on the measurement results, correction values can be transmitted to the HUD projector. This allows both positional deviations and geometric distortions (warping) to be corrected automatically, ensuring a true-to-original display of driver information.

Precision for safety-relevant driver information

ABOUT HEAD-UP DISPLAYS

Head-Up Displays (HUD) project driver-relevant information such as speed, navigation, or warnings directly onto the vehicle’s windshield. In addition to static information, modern systems also display contact-analog augmented reality (AR) content such as lane guidance, distance information, or collision warnings directly within the real environment.

To ensure this information is displayed with precise positioning, the projector, optics, and windshield must be perfectly matched. Even the smallest deviations can lead to distortions, ghost images, or incorrect positioning, thereby affecting perception and driving safety.

GEFASOFT develops high-precision windshield test benches and end-of-line testing systems for this purpose, which automatically detect and correct such deviations and ensure reliable HUD display.

Component testing through to final vehicle end-of-line testing

VARIANTS OF GEFASOFT HUD MEASUREMENT TECHNOLOGY

GEFASOFT Windshield Test Benches in Head-Up Display Manufacturing

Windshield test benches for component inspection

Fully automatic testing of HUD components directly at the glass manufacturer. Optical properties and quality-relevant image parameters of the windshield are precisely recorded and tested.

  • Integration into production lines or manual operation possible
  • Variants for testing AR and static displays

Adapter sets for windshield test benches

Using adapter sets, test benches are flexibly adapted and equipped for different windshield geometries and windshield models.

  • Flexible adaptation to different vehicle models
  • Switching between different windshield types in one test bench
GEFASOFT Adapter Sets for Windshield Test Benches in Head-Up Display Manufacturing
GEFASOFT End-of-Line Inspection with Integrative Camera Kit in Automotive Manufacturing

Integrative vision kits
for end-of-line inspection

Combination of camera system, calibration unit, industrial PC, and software solution for testing and calibrating complete HUD systems directly after vehicle assembly within the production line.

  • Testing the interaction between projector and windshield
  • Automatic correction of positional deviations
  • Detection of distortion effects and optimization via warping

Mobile HUD calibration system smartBEMI

Compact, handheld testing system for flexible HUD measurements and calibrations during end-of-line inspection under industrial conditions.

  • Mobile and wireless HUD testing
  • Automatic correction of image distortions (warping)
  • Flexible measurement and calibration directly on the vehicle
GEFASOFT SmartBEMI Module for End-of-Line Inspection for Head-Up Displays

Component testing through to final vehicle end-of-line testing

VARIANTS OF GEFASOFT HUD MEASUREMENT TECHNOLOGY

CONTACT

Do you have an inquiry regarding our products and services?
Please feel free to contact our Sales Department via sales@gefasoft.com or at +49 (0) 941 78830 – 0
Alternatively, you are welcome to use the contact form.

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GEFASOFT Contact Person Jonathan Guthmann for Head-Up Display Testing Systems (HUD)

Your direct contact person:

Jonathan Guthmann
Product Owner VISION/HUD
jonathan.guthmann@gefasoft.com
+49 (0) 941 78830 – 102

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