LASER WELDING TECHNOLOGY
High-end laser welding technology with GEFASOFT
LASER WELDING OF PLASTICS FOR INDUSTRIAL APPLICATIONS
As an experienced machine builder, GEFASOFT supports customers in the integration and automation of precision technology into their production.
This includes our expertise in building machines for laser welding of plastics. This has become an established joining process for high-quality and tight connections in industrial manufacturing, in which a transparent and an absorbing joining partner are connected together.
Based on this, GEFASOFT develops software- and image-supported automatable laser welding systems for plastics – tailored to your components, materials, and production requirements.
And we go one step further: With A2A® we have developed our own patented laser welding process that enables the safe and reproducible connection of two laser-absorbing joining partners.
Go to …
Project inquiry:
Do you require a system with laser processes?
We look forward to your inquiry.
sales@gefasoft.com
+49 (0) 941 78830 – 0
Laser competencies
OUR PROCESSES IN
LASER WELDING OF PLASTIC
TRANSMISSION
WELDING
In transmission welding, the laser beam is guided through a transparent joining partner and specifically converted in the absorbing material. The resulting heat causes local melting of the joining zone, creating a cohesive and tight connection.
The process is characterized by contactless energy input and is particularly suitable for sensitive components as well as applications with high requirements for cleanliness and process stability.
Processes Used:
- Quasi-simultaneous welding (the most modern process) – rapid, multiple traversing of the contour for homogeneous temperature distribution
- Mask welding – surface irradiation through defined beam guidance
- Simultaneous welding – simultaneous irradiation of the entire joining contour
- Contour welding – traversing the weld seam along a defined geometry
Advantages of Transmission Welding:
- Particle-free and clean joining process
- High process reliability and reproducibility
- Low thermal stress on components
- Tight and strong weld connections
- Ideal for automated series production
PLASTIC
WELDING
A2A®
ABSORBENT TO ABSORBENT
With A2A® plastic welding, GEFASOFT has a proprietary developed and patented laser welding process that sets new standards in the joining of plastics. In contrast to classic transmission welding, two laser-absorbing joining partners are directly connected to each other – without the need for a transparent joining partner.
This opens up completely new possibilities in component design as well as in the selection of suitable materials and application areas.
Advantages over Classic Transmission Welding:
- Connection of two laser-absorbing plastics
- No adhesive or screwing process necessary
- No transparent joining partner necessary
- Targeted energy input into the joining zone
Discover the functional principle of A2A® and more on our product page ❯
TRANSMISSION
WELDING
In transmission welding, the laser beam is guided through a transparent joining partner and specifically converted in the absorbing material. The resulting heat causes local melting of the joining zone, creating a cohesive and tight connection.
The process is characterized by contactless energy input and is particularly suitable for sensitive components as well as applications with high requirements for cleanliness and process stability.
Processes Used:
- Quasi-simultaneous welding (the most modern process) – rapid, multiple traversing of the contour for homogeneous temperature distribution
- Mask welding – surface irradiation through defined beam guidance
- Simultaneous welding – simultaneous irradiation of the entire joining contour
- Contour welding – traversing the weld seam along a defined geometry
Advantages of Transmission Welding:
- Particle-free and clean joining process
- High process reliability and reproducibility
- Low thermal stress on components
- Tight and strong weld connections
- Ideal for automated series production
PLASTIC
WELDING
A2A®
ABSORBENT TO ABSORBENT
With A2A® plastic welding, GEFASOFT has a proprietary developed and patented laser welding process that sets new standards in the joining of plastics. In contrast to classic transmission welding, two laser-absorbing joining partners are directly connected to each other – without the need for a transparent joining partner.
This opens up completely new possibilities in component design as well as in the selection of suitable materials and application areas.
Advantages over Classic Transmission Welding:
- Connection of two laser-absorbing plastics
- No adhesive or screwing process necessary
- No transparent joining partner necessary
- Targeted energy input into the joining zone
Discover the functional principle of A2A® and more on our product page ❯
We combine laser processes with industrial image processing
The combination of laser technology and image processing is a central component of our systems. It enables not only precise alignment and processing, but also continuous monitoring and safeguarding of the process.
- Position correction and component alignment
- Real-time process monitoring
- Inline quality assurance
- Focus determination
PROCESS RELIABILITY
THROUGH
IMAGE PROCESSING
High-tech special machines
MODULAR MACHINE PLATFORMS FOR LASER WORK
Integrative
Laser Process Module
- Integration module with laser beam source and product-specific design
- Laser protection ensured through tool design
- Adaptable to various workpiece carrier and transport systems
Rotary Table
System
- Loading/unloading station and process stations can be combined
- Exchangeable tool set
- Optimized cycle times
- Processing field up to 450 x 250 mm
- Compact footprint (approx. 1500 x 1200 mm)
- Fully integrated peripherals (laser, cooling, etc.)
Shutter
System
- Exchangeable tool set
- Processing field up to 450 x 250 mm
- Automatic sliding door for radiation protection
- Compact footprint (approx. 1400 x 940 mm)
- All components fully integrated
Circulation System
- Workpiece carrier on conveyor belt (circulation principle)
- Multiple stations can be combined (laser, inspection, marking, etc.)
- Optimized cycle times
- Component sizes up to approx. 100 x 100 mm
- Compact footprint (approx. 1800 x 930 mm)
- Fully integrated system
CUSTOM SOLUTIONS
Individual machine solutions from a single source
GEFASOFT develops customer- and product-specific custom solutions for demanding manufacturing processes. As a system integrator, we combine our core competencies into holistic plant solutions – from the initial idea to series integration.
Our expertise combines:
- Laser systems and laser processes
- Industrial image processing and quality assurance
- Automation and robotics
- Plant integration and interface connection
- Software development and process control
Laser integration
SELECTION OF OUR LASER SYSTEM PARTNERS
LASER LABORATORY
Laser process development in thelaser laboratory
With our laser application laboratory, we support you quickly and practically in the development of your application. A variety of laser sources, optics, and test setups enables targeted selection of optimal process parameters and components.
Our Services in the Laser Laboratory:
- Product design and material selection
- Feasibility studies
- Process development
- Pre-series production
CONTACT
Do you have an inquiry regarding our products and services?
Please feel free to contact our sales department via sales@gefasoft.com
or at +49 (0) 941 78830 – 0.
Alternatively, you are welcome to use the contact form.
Your direct contact person:
Dimitri Engel
Deputy Chief Sales Officer
dimitri.engel@gefasoft.com
+49 (0) 941 78830 – 448